Manufacturing Process Optimization Engineer

vor 4 Wochen

Aschaffenburg, Bayern, Deutschland Dover Corporation Vollzeit
Job Title: Advanced Manufacturing Machining Engineer

Reporting directly to the Dover Director of Advanced Manufacturing Machining, the Advanced Manufacturing Machining Engineer (AMME) is responsible for executing the manufacturing roadmap for optimizing machining processes, proper use of equipment, design specifications, setup reviews, and new control strategies.

AMME is responsible for leading and ensuring that new equipment purchases are specified, sourced, qualified, and properly transitioned into mass production, meeting Dover and customer requirements and timing.

Candidates should be aware that this role will support a number of CNC-related Dover manufacturing sites starting in Germany.

On the completion of this assignment, the AMME will lead on similar assignments based in countries such as the UK and Italy.

Key Responsibilities:
  • Support and partner with OpCo to drive improving Overall Equipment Effectiveness (OEE) through initiatives such as Single-Minute Exchange of Dies (SMED), Total Productive Maintenance (TPM), etc. for new and existing equipment.
  • Work on Dover corporate strategy to work with OpCo to drive productivity by internalizing spend (Buy2Make) on new capital expenditures and existing equipment by maximizing machine utilization.
  • Lead SMED Events - Lead Site CNC technology Assessments – Project Manage Site improvement activities.
  • Support and partner with OpCo to support on maturity journey for the Machining Excellence Playbook.
  • Provide technical development and deployment for new technologies related to machining to drive productivity improvements.
  • Drive and support machining strategy on productivity improvement by maximizing asset utilization.
  • Assist in the evolution of the equipment and perform acceptance evaluation accordingly.
  • Identify, recommend, procure, and install machine shop equipment as well as ensure all equipment is thoroughly maintained and calibrated.
  • Support workforce utilization, space requirements, workflow, and design layout of equipment and workspace for maximum efficiency.
  • Continuously improve, provide recommendation on upgrade of equipment to maximize asset utilization.
  • Interface with tooling supplier to ensure use of proper tooling for production. Work with suppliers to develop better cutting tools for specific PM applications.
  • Develop machining capability in-house while making changes to enhance the machine functionality.
  • Identify, develop, and deploy new machining methods (or refine existing) to improve quality, reduce cost, and optimize build schedule.
  • Utilize lean manufacturing methodology for process development and problem-solving.
  • Perform root cause analyses when non-conformances are identified and deploy corrective actions.
  • Helping and supporting manufacturing, to achieve safety, quality, efficiency, and throughput goals, identifying opportunities to improve.
  • Apply Project Management skills & tools to lead and support capital equipment/improvement projects.
  • Investigate equipment performance and identify any problems for corrective actions and solutions.
  • Writes/revises User Requirement Specs, Functional Requirement, Design Specs, Qualifications, etc.
  • Supports Factory and Site Acceptance Tests, Machinability Studies, and validation protocols.
  • Responsible for review and approve PFMEA, DFMEA, PPAPs, and Standard Operating Procedures SOP and ensure that manufacturing and operations comply with.
  • Utilize continuous improvement methodology to improve internal processes.
  • Must be able to interact constructively across the whole organization to identify issues and implement improvements.
  • Hands-on support of new products and new process launches.
  • Must be able to handle multiple projects and multiple priorities simultaneously.
  • Travel up to 70% may be required.
  • Ability to perform other duties as assigned.
Qualifications/Requirements/Desired Characteristics:
  • Bachelor's degree in mechanical, electrical, or manufacturing engineering, industrial technology, or equivalent mix of education and experience.
  • Minimum five (5) years' experience in manufacturing engineering directly working with machining processes.
  • Experience setting up and operating state-of-the-art machining equipment.
  • Extensive experience in machining and maintenance.
  • Well-versed in standard machine shop manufacturing processes and setups.
  • Strong experience with SolidWorks or another mechanical CAD system.
  • Highly experienced with a variety of precision conventional and advanced metrology systems (photogrammetry, CMMs, 3D imaging).
  • Strong commitment to proper safety precautions in design and practice.
  • Strong understanding of Lean concepts.
  • Excellent interpersonal and influencing skills to interact with other departments.
  • Ability to multi-task and perform in a dynamic environment.
  • Strong sense of urgency, accountability, and highly objective-oriented.
  • Highly organized and efficient in approaching tasks, a self-starter with the ability to problem-solve.
  • Clear, concise, and articulate communication skills - verbal, written, and listening.
  • Strong team player, work ethic, and commitment to win the right way.
  • Strong analytical skills, ability to think big, act small, and scale fast.

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