Shift Machine Technician

Vor 6 Tagen

Bad Vilbel, Deutschland STADA Arzneimittel AG Vollzeit

**JOB DESCRIPTION**

**Job Title: Machine Technician**

***

**Reporting To: Production Engineering Team Leader**

**Purpose**
- To provide technical support to all work centres in the production operation. Take ownership and be fully responsible for the availability and performance of production equipment.**Responsibilities**
- Operational Efficiency
- Ensure that set up, changeover, breakdown repair and running adjustments are completed effectively and efficiently to maximise available operating time.- Effective Maintenance
- Ensure that equipment is maintained to maximise time available for production.- Continuous Improvement
- Ensure that equipment operates in an increasingly efficient manner to maximise output.**Key Objectives**
- Minimise Changeover time
- Challenge current methods and develop new procedures (where appropriate provide technical support for changeover improvement initiatives eg SMED)
- Train and develop the team to carry out changeovers efficiently and reliably.
- Make appropriate enhancements to the equipment to facilitate rapid changeover (eg scales, setting blocks, quick release mechanisms, changepart organisation)
- Maintain accurate setting charts.
- Communicate with the Team Leaders to ensure awareness of production plan to effectively prepare for changeovers.
- Breakdown
- Attend to breakdowns rapidly.
- Communicate with Team / Cell Leader as to the likely duration of the downtime.
- Call on assistance from other Production Engineers, Maintenance department and equipment manufacturers as required.
- Implement engineering improvements to eliminate root causes of repeat breakdowns.
- Maintenance
- Establish and deliver inspection and maintenance programme to maintain optimal ‘As new’ running condition.
- Work with Engineering stores to establish and maintain stock of spares for all production equipment.
- Communicating with the Team Leader to carry out maintenance with the minimum disruption.
- Continually improve and develop maintenance program such that it is as effective as possible.
- Continuous Improvement
- Play a leading role in the development and delivery of continuous Improvement initiatives.
- Conduct regular reviews with the Team Leader in order to formulate and progress a plan to deliver improved line performance.
- Initiate capital projects where appropriate to improve / renew failing equipment.
- New Equipment Introduction
Work with the line team and the Project Engineering team through the process of selection, procurement, validation, installation and commissioning of new equipment.
- Support the creation of DIs and setting charts for the operation, changeover and Maintenance of new equipment.
- Produce critical spares lists and ensure suitable stock and supply of spares is established.
- New Product Introduction
- Work with the line team and the Project Engineering team to ensure successful introduction of new products and components.
- Ensure timely purchase of appropriate changeparts.
- Ensure engineering modifications are carried out as necessary.
- Conduct documented line trials.
- Support first production runs.
- Quality / GMP
- To ensure compliance with GMP guidelines.
- Maintain, review and update of departmental documentation and systems in compliance with MHRA and BSI requirements.

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