Senior Process Engineer
vor 1 Monat
Piper Maddox is seeking a highly skilled Senior Process Engineer to play a critical role in shaping the future of battery cell formation processes. As a key member of our team, you will be responsible for designing, implementing, and optimizing manufacturing processes with a focus on quality, efficiency, and safety.
Key Responsibilities:- Design and develop battery cell formation processes, including the selection and layout of equipment.
- Identify and implement opportunities for process optimization, cost reduction, and efficiency gains by utilizing best practices and innovative solutions.
- Monitor performance metrics, analyze process data, and use insights to improve battery formation processes.
- Ensure that formation processes adhere to stringent quality standards and regulatory requirements through the implementation of quality control measures.
- Uphold a strong commitment to safety, ensuring that all formation processes are in line with relevant safety regulations and protocols.
- Evaluate, select, and supervise the installation of equipment and technology solutions specific to battery cell formation.
- Create and maintain detailed process documentation, including standard operating procedures (SOPs), work instructions, and reports.
- Provide training and support to production personnel on new processes and procedures to ensure effective implementation.
- Conduct root cause analyses and troubleshoot issues to improve process reliability and performance.
- Collaborate closely with engineering, quality assurance, and production teams to meet process improvement objectives.
- Bachelor's degree or higher in Electro-Chemistry, Electrical Engineering, Mechatronics Engineering, or a related field.
- A minimum of 5 years of experience in battery formation processes.
- Proficiency in charging protocol development, equipment design, and a strong understanding of factory integration and automated systems.
- Experience in design of experiments (DOE) and statistical process control (SPC), with the ability to optimize and qualify processes using data-driven insights.
- Proven experience in scaling processes from pilot to large-scale production.
- Comprehensive understanding of the entire battery production process, from mixing to validation.
- Knowledge of formation fundamentals, including ion diffusivity, charge transfer kinetics, thermal dynamics within cells, and practical engineering applications.
- Expertise in drafting operational standards, geometric dimensioning, and tolerancing.
- Strong knowledge of equipment design, process documentation (RFI/RFP/RFQ), and experience with release procedures (FAT/SAT) and commissioning.
- Familiarity with quality systems and tools, including PFMEA, SPC, IATF16949, 6Sigma, and statistical analysis.
- Proficiency in MS Office (Excel, Access, Project) and engineering software such as AutoCAD, CADWorx, Schedule-pro, and other specialized tools.
- Ability to manage multiple projects in a fast-paced environment.
- Strong interpersonal skills, work ethic, and the ability to thrive in a dynamic startup environment.
- Excellent analytical skills with attention to detail.
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