MRB Structural Integrity Engineer

vor 4 Wochen


Bruchsal, Baden-Württemberg, Deutschland Volocopter GmbH Vollzeit

Company Overview

At Volocopter, we are at the forefront of the electric air taxi revolution, specializing in electric vertical takeoff and landing aircraft (eVTOLs). Our commitment is to transform urban air mobility by integrating electric air taxis into existing transportation systems in major cities worldwide. Since our groundbreaking crewed flight of a fully electric multicopter in 2011, we have successfully conducted over 2,000 test flights globally.

Role Overview

The primary responsibility of a Liaison / MRB Stress Engineer is to assess engineering dispositions from a stress perspective, ensuring compliance with strength requirements. This role involves conducting stress analyses, preparing substantiation documents for engineering decisions, and evaluating Non-Conformity Reports (NCRs). As a Liaison / MRB Stress Engineer, you play a vital role in our organization by reducing scrap parts and enabling their reuse, thereby contributing to cost efficiency while maintaining airworthiness and safety standards.

Key Responsibilities:

  • Execute detailed sizing, static, dynamic, fatigue, damage tolerance, and modal analyses of repairs utilizing classical hand calculations, reverse engineering techniques, and finite element analysis.
  • Collaborate with fellow Liaison / MRB Engineers, design teams, stress teams, airworthiness teams, and other relevant groups regarding product non-conformance management and repair development from a stress perspective.
  • Review and validate dispositions for Non-Conformity Reports (NCR) from a stress standpoint, ensuring data compliance to provide adequate stress substantiation to the Liaison / MRB Team.
  • Analyze load distribution, vibration, fatigue, thermal effects, and customer specifications.
  • Ensure that repair activities align with airworthiness standards, quality specifications, and customer requirements in a cost-effective manner.
  • Support allowable defect size determination activities and process documentation updates, considering stress requirements and defect occurrences.
  • Participate in design activities during initial phases, focusing on repairability and stress requirements as needed.
  • Contribute to the development of repair manuals that outline general processes and guidelines for repair implementation and standard methods.
  • Foster positive relationships with both internal and external suppliers.
  • Provide support to onsite and offsite suppliers as necessary in NCR evaluations.

Required Qualifications:

  • Bachelor's or Master's degree in Mechanical, Aerospace, or Aeronautical Engineering.
  • A minimum of 7 years of professional experience as a Liaison / MRB Stress Engineer or Stress Engineer.
  • Proven experience in non-conformity management, discrepancy evaluation, and stress analysis of both metallic and composite components.
  • Background in repair design for metallic and composite structures at both detailed part and assembly levels.
  • Familiarity with various high-performance composite manufacturing processes, their limitations, and post-processing of advanced composite components.
  • Knowledge of repair stress analysis methods (classical techniques, hand calculations, FEM), structural design guidelines, composite lay-up operations, fasteners, loads, failure modes, materials, NDI methods, and corrosion prevention.
  • Proficient in Patran / Nastran and/or Hyperworks.
  • Experience in creating structural repair manuals.
  • Ability to make prompt evaluations to prevent production delays.
  • Results-oriented with strong analytical and creative problem-solving skills, along with excellent communication abilities.

Additional Insights:

What We Offer:

  • A rapidly growing high-tech company with an extensive network of investors and partners.
  • An opportunity to influence the future of aviation.
  • The chance to contribute to innovative projects from inception.
  • Personal accountability along with growth and learning opportunities tailored to your strengths.
  • A motivating workplace featuring modern workspaces, flexible hours, swift decision-making, a flat organizational structure, positive leadership, and a strong team spirit.
  • A competitive compensation package.

Commitment to Diversity:

At Volocopter, we celebrate our differences, which contribute to our success. We value equal opportunities and trust, believing that innovation in air mobility begins at the team level. We are dedicated to creating an environment where everyone feels valued, respected, and empowered to achieve their full potential.



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